تیر روشنایی

At night in the city, a lighting pole is more than just a structure — it is the invisible guardian of safety and the guide of pathways. Choosing the right type of pole, adhering to lighting pole standards, and managing proper maintenance can mean the difference between a sustainable project and recurring repair costs.

This article from Mahyar Sepahan, with a focus on key terms such as metal lighting poles, concrete lighting poles, and earthquake-resistant lighting poles, takes you deep into the world of these vital structures.

تیر روشنایی

1. Understanding Lighting Pole Types: From Steel to Concrete and Composite

Metal Poles (Steel / Aluminum)

  • Advantages: High tensile strength, design flexibility, can be manufactured with hot-dip galvanization for corrosion resistance.

  • Applications: The most common type in urban streets, highways, parks, and stadiums.

  • Variants: Conical, octagonal, cylindrical with variable thickness.

Concrete Poles

  • Advantages: Excellent compressive strength, low maintenance cost, long service life (30+ years).

  • Disadvantages: Very heavy (higher transport & installation cost), brittle against impact, limited design flexibility.

  • Applications: Coastal and highly humid areas (no rust concerns).

Composite Poles (FRP)

  • Advantages: Lightweight, corrosion-resistant, electrically insulated.

  • Challenges: Higher production cost, UV sensitivity (requires special coating).

💡 Mahyar Sepahan Note: For earthquake-prone areas, seismic-resistant poles are often made of steel with flexible design and special joints to absorb seismic energy.

تیر روشنایی

2. Lighting Pole Standards: A Framework for Safety and Durability

National and International Standards

  • Iran: ISIRI 2864 (technical specifications for steel lighting poles).

  • Global: IEC 60598 (luminaire safety), EN 40 (European pole standard).

Wind Resistance

  • Calculations based on maximum regional wind speed (e.g., 120 km/h in windy areas).

  • Tests: wind tunnel simulation, finite element analysis (FEA).

  • Key factor: Aerodynamic coefficient (conical poles perform best).

3. Lighting Poles and Road Safety: An Inseparable Link

Lighting poles directly improve road safety by:

  • Reducing nighttime accidents through uniform, shadow-free lighting.

  • Preventing glare with controlled light distribution angles.

  • Using proper brackets to avoid collisions with tall vehicles.

Case Study: In the mountainous roads of Mazandaran province, installing 12 m poles with 2 m brackets reduced nighttime accidents by 35%.

4. Protective Coatings: The Defensive Shield

  • Hot-Dip Galvanizing:

    • Standard thickness: 80–120 microns.

    • Provides 20–30 years of protection, even in industrial or coastal zones.

  • Electrostatic Powder Coating:

    • Enhances aesthetics and adds UV/scratch resistance.

    • Used as a complement over galvanization.

  • Modern Systems:

    • Duplex systems (galvanization + epoxy paint).

5. Preventive Maintenance: An Investment in Longevity

Regular measures include:

  • Annual Inspections: Cracks, corrosion, or deformation.

  • Coating Thickness Tests: Ultrasonic gauge for galvanization.

  • Base Cleaning: Preventing salt/moisture accumulation.

  • Electrical Connection Checks: Preventing short circuits or fires.

⚠️ Note: Ignoring small cracks in concrete poles may lead to sudden failure!

6. Recycling: Social Responsibility in a Circular Economy

  • Steel Poles: 100% recyclable into new steel (saves 75% energy).

  • Concrete Poles: Crushed for road subbase.

  • Aluminum Poles: Challenge of alloy separation for efficient recycling.

💡 Mahyar Sepahan Solution: Trade-in program for old poles with discounts on new purchases.

تیر روشنایی

Final Note: Lighting Poles as Pillars of Safety

Choosing between metal, concrete, or seismic-resistant poles is only the beginning. Standard height, wind & earthquake resistance, and a maintenance plan are long-term investments in safety and economy.

Mahyar Sepahan bridges quality, safety, and environmental responsibility by offering:

  • Hot-dip galvanized steel poles (standard-compliant).

  • Special seismic-resistant designs.

  • Preventive maintenance and recycling consultancy.

A lighting pole becomes a true “pillar of safety” only when technical knowledge, standards, and maintenance form the triangle of success.

7. Common Failures of Lighting Poles

  • Base corrosion: Water penetration due to poor sealing (critical in concrete poles).

  • Weld cracks: Stress concentration in joints, especially with poor wind resistance.

  • Protective coating damage: Deep scratches or handling damage.

  • Structural bending: Vehicle collisions or uneven foundations.

  • Luminaire failures: Water penetration in poles with IP < 65.

💡 Mahyar Sepahan Solution: Two-layer coating (hot-dip galvanization + epoxy paint) and impact-resistant design with controlled thickness.

8. Waterproof Poles: A Lifesaver in Humid Climates

  • Thermal seals at joints.

  • Sloped caps to prevent rainwater accumulation.

  • Pressurized cabling with nitrogen to block humidity.

  • IP68 Standard: Submersible up to 1 m for 30 min.

9. Urban Lighting Design: Merging Function & Aesthetics

  • Functional: Standard heights (8–12 m), bracket angles for max coverage.

  • Safety: Impact-resistant poles, proper spacing to avoid dark zones.

  • Aesthetics: Curved, modern lines in historic squares, color matching with city façades.

(Example: Historic Yazd project – source: Mahyar Sepahan)

10. History of Lighting Poles

  • 15th century: Wooden poles with torches (London).

  • 1807: First gas poles (London).

  • 1870: Steel replaced wood (New York).

  • 1930: Height standardization with sodium lamps.

  • 2020: Smart poles with motion sensors & solar panels.

11. Beyond Lighting: Multi-Purpose Poles

  • CCTV & license plate recognition.

  • Support for 5G small cells.

  • Environmental monitoring (air & noise).

  • EV charging points.
    📊 68% of smart city projects in Europe use lighting poles as multi-purpose infrastructure.

12. Lighting Psychology: Colors & Impacts

  • Warm Yellow: Relaxation (parks, residential).

  • Neutral White: Focus (highways, industry).

  • Cool White: Visibility & safety (stadiums, bridges).

⚠️ Poor design leads to 20% higher energy use and light pollution.

13. Checklist: 7 Steps to Choose the Right Pole

  1. Installation site: Coastal = aluminum/concrete; seismic zones = seismic-resistant steel.

  2. Wind/Earthquake resistance: At least 120 km/h wind load.

  3. Protective coating: 85 μm hot-dip zinc + powder coat for industrial areas.

  4. Compliance: Valid certificates for Iran & Iraq projects.

  5. Aesthetics: Match historic cityscapes.

  6. Failure prevention: Impact-resistant poles in public parking lots.

  7. Maintenance access: Easy servicing ensured.

تیر روشنایی

Final Conclusion: The Engineering of Light, the Art of Urban Design

From the history of lighting poles to today’s waterproof technologies, these structures are the beating heart of cities. A smart choice — considering applications, standards, and the impact of lighting on the urban environment — is an investment for future generations.

Mahyar Sepahan leads this transformation by offering:

  • Seismic-resistant and impact-proof poles built to the latest standards.

  • Custom designs enhancing the aesthetic impact of urban lighting.

  • Long-term warranty on hot-dip galvanized coating (depending on product type).

⚠️ Final Warning: Cheap, non-standard poles result in costly repairs and increased failures.

Leave A Comment

All fields marked with an asterisk (*) are required

×